Basic Info.
Standard
ANSI, DIN, GB, JIS, GOST, BSW
Product Description
Product Description
What is a flange?
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term "flange" is also used as a kind of tool used to form flanges.
A flange can also be a plate or ring to form a rim at the end of a pipe when fastened to the pipe (for example, a closet flange). A blind flange is a plate for covering or closing the end of a pipe. A flange joint is a connection of pipes, where the connecting pieces have flanges by which the parts are bolted together.
Piping components can be bolted together between flanges. Flanges are used to connect pipes with each other, to valves, to fittings, and to specialty items such as strainers and pressure vessels. A cover plate can be connected to create a "blind flange". Flanges are joined by bolting, and sealing is often completed with the use of gaskets or other methods. Mechanical means to mitigate the effects of leaks, like spray guards or specific spray flanges, may be included. Industries, where flammable, volatile, toxic or corrosive substances are being processed, have a greater need of special protection at flanged connections. Flange guards can provide that added level of protection to ensure safety.
There are many different flange standards to be found worldwide. To allow easy functionality and interchangeability, these are designed to have standardized dimensions. Common world standards include ASA/ASME (USA), PN/DIN (European), BS10 (British/Australian), and JIS/KS (Japanese/Korean). In the USA, the standard is ASME B16.5 (ANSI stopped publishing B16.5 in 1996). ASME B16.5 covers flanges up to 24 inches in size and up to pressure rating of Class 2500. Flanges larger than 24 inches are covered in ASME B16.47.
In most cases, standards are interchangeable, as most local standards have been aligned to ISO standards; however, some local standards still differ. For example, an ASME flange will not mate against an ISO flange.[citation needed] Further, many of the flanges in each standard are divided into "pressure classes", allowing flanges to be capable of taking different pressure ratings. Again these are not generally interchangeable (e.g. an ASME 150 will not mate with an ASME 300).[3]
These pressure classes also have differing pressure and temperature ratings for different materials. Unique pressure classes for piping can also be developed for a process plant or power generating station; these may be specific to the corporation, engineering procurement and construction (EPC) contractor, or the process plant owner. The ASME pressure classes for flat-face flanges are Class 125 and Class 250. The classes for ring-joint, tongue and groove, and raised-face flanges are Class 150, Class 300, Class 400 (unusual), Class 600, Class 900, Class 1500, and Class 2500.[3]
The flange faces are also made to standardized dimensions and are typically "flat face", "raised face", "tongue and groove", or "ring joint" styles, although other obscure styles are possible.
Flange designs are available as "weld neck", "slip-on", "lap joint", "socket weld", "threaded", and also "blind".
Standards
ASME standards
ASME standards (U.S.)
Pipe flanges that are made to standards are called out by
ASME B16.5 or ASME B16.47, and MSS SP-44. They are typically made from forged materials and have machined surfaces. ASME B16.5 refers to
nominal pipe sizes (NPS) from
1⁄
2" to 24". B16.47 covers NPSs from 26" to 60". Each specification further delineates flanges into
pressure classes: 150, 300, 400, 600, 900, 1500 and 2500 for B16.5, and B16.47 delineates its flanges into pressure classes 75, 150, 300, 400, 600, 900. However, these classes do not correspond to maximum pressures in
psi. Instead, the maximum pressure depends on the material of the flange and the temperature. For example, the maximum pressure for a Class 150 flange is 285 psi, and for a Class 300 flange, it is 740 psi (both are for ASTM a105 carbon steel and temperatures below 100°F).
European dimensions
Most countries in Europe mainly install flanges according to standard DIN EN 1092-1 (forged stainless or steel flanges). Similar to the ASME flange standard, the EN 1092-1 standard has the basic flange forms, such as weld neck flange, blind flange, lapped flange, threaded flange (thread ISO7-1 instead of NPT), weld-on collar, pressed collars, and adapter flange such as flange coupling GD press fittings. The different forms of flanges within the EN 1092-1 (European Norm/Euronorm) are indicated within the flange name through the type.
Design | According to EN type | According to DIN |
---|
Weld-neck flange | Type 11 | DIN 2627 - DIN 2638 |
Blind flange | Type 05 | DIN 2527 |
Threaded flange | Type 12 | DIN 2558, DIN 2565 - DIN 2569 |
Flat flange | Type 01 | DIN 2573, DIN 2576 |
Lapped flange | Type 02 and Type 04 | DIN 2641, DIN 2642, DIN 2655, DIN 2656 |
Similar to ASME flanges, EN1092-1 steel and stainless flanges, has several different versions of raised or none raised faces. According to the European form, the seals are indicated by different forms:
Form: types of contact faces | DIN EN 1092-1 |
---|
Without raised face | Form A |
Raised face (Rz = 160 mechanical turned) | Form B1 |
Raised race (Rz = 40 mechanical turned) | Form B1 |
Raised face (Rz = 16 mechanical turned) | Form B2 |
Tongue according to DIN2512 | Form C |
Groove according to DIN 2512 | Form D |
Male according to DIN 2513 | Form E |
Female according to DIN 2513 | Form F |
Female according to DIN 2514 | Form G |
Male according to DIN 2514 | Form H |
Other countries
Flanges in the rest of the world are manufactured according to the ISO standards for materials, pressure ratings, etc. to which local standards including DIN, BS, and others, have been aligned.
Product Parameters
Size | DN15 TO DN2200 |
Standard | ASME/ANSI, API, DIN, GOST, BS, AS, JIS, JPI, UNI, SABS, etc. |
Material | Carbon Steel: A105(N) C22.8 ST-37.2 S400 S440 SQ235(CS20#) A106B A53 Q345 Stainless Steel: 304, 304L, 316, 316L, A350 LF2, 321, 347, 347H Alloy Steel: ASTM A182 F1, F5a, F9, F11, F12, F22, F91 |
Pressure | Class150, 300, 600, 900, 1500 and 2500 PN6, PN10, PN16, PN25, PN40 and PN64 JIS 5K, 10K, 6K and 20K |
Type | Slip-On, Welding Neck, Blind, Socket Welding, Threaded, Lap Joint, Plate, etc. |
Facing | RF, FF, FM, MFM, TG, RJ, etc. |
Finish | Transparent oil, Rust-proof oil, Hot galvanizing |
Connection | Butt Weld& Socket Weld& Thread |
Marking | ST or as customer's need |
Inspection | In-house or the third party |
Application | Chemical industry, Petroleum industry, Construction industry, and so on |
Delivery Time | Usually within 30 days after payment received |
Packing | Wooden cases or wooden pallets or as per customer's requirement |
Company Profile
Weifang Jinjian Titanium Equipment Co.,Ltd was founded in 1996 as a high-tech enterprise with the highest A1 and A2 class pressure vessel manufacturing and design qualifications now. It is the earliest and largest manufacturer of special materials equipment in East China. As well as the base of special material equipment in China. Our company covers an area of 80000m², with 56000 m² of workshop area, 6000 m² of the warehouse area, and 600 m² of flaw detection room area. We have 46 engineers& technicians, 72 welders, for special pressure vessels. We have passed the ISO9001 / 14001 / 18000 certification. We have satisfied products, advanced detection measures, sound quality assurance system, scientific management experience, comfortable environment and convenient transportation. We warmly welcome people with lofty ideals from all walks of life at home and abroad to guide us.Packaging & Shipping
1. Carefully check the quantity and quality of equipment before packing.
2. Good packed by plastic wrap.
3. Iron Frame, Suitable for land transport and sea freight.
4. Fittings and spare parts are packed in a wooden pallet.
5. Add labels and shipping marks. 1. Delivery Terms: CIF, CFR, FOB, EXW, transport by air, by sea, by express DHL, FedEx, TNT, EMS, etc.2. Payment Terms: Wire Transfer (T/T), Irrevocable L/C at Sight, etc.3. Minimum Order Quantity (MOQ): 1Ton or 100Pcs per size.4. Carefully check the quantity and quality of equipment before packing.5. Good packed by plastic wrap. Iron Frame, Suitable for land transport and sea freight.
6. Fittings and spare parts are packed in wooden pallets.7. Add labels and shipping marks. Partners
1. Southeast Asia customers 2. Russian customers
3. German customers 4. Kazakhstan customers
5. American customers 6. European customers
7. Thailand customers 8. India customers
9. Vietnam customers 10. Middle East customers
11. India customers 12. Uzbekistan customers
13. Thailand customers 14. Ukraine customers
15. Russian customers FAQ
Q: Are you a manufacturer or a trader?
We're a manufacturer with more than years of professional production experience.
Q: Can you accept OEM?
Yes, OEM is acceptable. Just pls provide us with the drawing or sample, we will production totally according to your requirements.
Q: Can you provide us with the design drawing?
Yeah, of course, we will provide you with the drawing after you paid or prepaid.
Q: Can your factory produce products according to our drawings?
Yes, we can. Most products can be customized, including the Logo on products.
Q: What kind of your packaging?
Neutral plywood or wooden box packaging or according to customer's requirements.
Q: How long is your delivery time?
Normally 30days after payment, and we promise we will deliver as soon as we can.
Address:
12588 Weilin Rd., Linqu, Weifang, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Agriculture & Food, Chemicals, Construction & Decoration, Health & Medicine, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Service
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
JinJian History
1) Jinxin titanium industry was officially established, the company set sail on this.
2) Jinxin′s titanium industry was officially renamed Jinjian′s titanium industry. Its business covers pesticide, pharmaceutical, chloralkali, evaporation crystallization, and other special material industries.
3) the new plant has been put into operation and obtained a1a2 pressure vessel manufacturing and design qualification.
4) Jinjian successfully entered the international market this year, and its customers are all over Asia, Europe, and other countries and regions.
5) By 2021, the company has become the front-end enterprise in the field of special material equipment manufacturing.
Brief Introduction
Our company was founded in 1996 as a high-tech enterprise with the highest A1 and A2 class pressure vessel manufacturing and design qualifications now. It is the earliest and largest manufacturer of special materials equipment in East China. As well as the base of special material equipment in China. Our company covers an area of 80000m2, with 56000 m2 of workshop area, 6000 m2 of the warehouse area, and 600 m2 of flaw detection room area. We have 46 engineers& Technicians, 72 welders, for special pressure vessels. We have passed the ISO9001 / 14001 / 18000 certification. We have satisfied products, advanced detection measures, sound quality assurance systems, scientific management experience, a comfortable environment, and convenient transportation. We warmly welcome people with lofty ideals from all walks of life at home and abroad to come and guide us.